Shop Floor Monitor

Plant performances monitoring

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Is the sedApta Suite component for the collection, harmonization and standardization of data from field, regardless of their source or nature (3rd parties systems, digital signals, manuals declarations by operators, external plants monitoring systems, etc.). Each collected data or event is automatically standardized by the system, which guarantees real-time analysis and alerts on any collected information, providing data such as the calculation of KPI, OEE, MTBF and MTTR, which can be viewed on the operators’ terminals in order to produce high-level report.

Main features 

  • Monitor production processes by allowing real-time reactions to production disturbances and providing feedback to the business layer.
  • Aggregate 3rd parties systems data into contextualized KPIs and continuously check them against targets.
  • Normalize and harmonize your plant data streams.

Benefits

  • Real-time reaction to production disturbances.
  • Continuous monitoring of production status and performance.
  • Production lead time reduction.
  • Production tracking recording.
  • Inter-operational and line buffer reduction.
  • Inventory-level and cost reduction.
  • Just-in-time material handling.
  • Shipping process improvement.

It is made by three modules:

Shop Floor Control

Through real-time production status monitoring it is realized through the updating and control of production progress, the summarization of time and produced quantities, and the continuous updating of performance indicators.

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Statistics and OEE Calculation

Through a multi-aggregation level engine based on OLAP cubes and data storing. Quality, Performance Productivity, Availability and other relevant KPIs are displayed and used in order to monitor production performance.

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Event Management

Through an advanced alarm detection engine that promptly alerts relevant department supervisors, including quality, maintenance and material-handling personnel.

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About Manufacturing Operation Management

Optimize day-by-day scheduling and manufacturing operations
sedApta Suite for MOM allows real-time orchestration of machines, software and people in order to reach new process methodologies based on sharing knowledge and on the possibility to track results and bottlenecks in real-time, with all the relevant associated KPI’s.
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